Forklift Battery Charging and Safe Installation
Batteries used in forklifts are expensive pieces of machinery which are pretty big weighing in the thousands of pounds. The job of charging and installation of these batteries is something which must be really planned out in advanced so as to make certain that these procedures can be completed correctly and safely. Maintaining a sound charging procedure and proper handling could really increase the usual lifespan of a battery.
Standard Charging
It is vital not to connect the battery to the charger until it is at 20% capacity or less. By charging the battery when it is higher than 20%, the lifespan of the battery can actually be shortened. On roughly each 5th charge cycle, the charger should be set on the weekend or equalize setting, depending on which model of charger you are using.
The cycle of charging must not get interrupted. You should avoid using the battery for some hours once the charge cycle is done. By practicing these methods, you could help ensure that you get the maximum battery performance available.
Charger Maintenance
Be certain to have the charger turned off while in the process of hooking up the battery to the charger. Connect the charger to the battery and not the lift truck. This is a common error that can accidentally cause damage to both the charger and the forklift. Additionally, it is very vital that the battery amperage should match that of the charger.
Do not ever allow the battery to deep discharge or completely discharge. This will shorten the battery life significantly and could even prevent the charger from being able to start. If the battery charger reads that there is no activity in the battery, it would not start the charge cycle. If this situation happens, a technician will have to be called to be able to re-set the charger prior to charge being able to begin.